
About
Green Valley Foods, an ambitious start-up, set out to create a 100% clean bone broth and stock range for both the Irish market and export to the UK and Asia. The aim was to develop a product with no added preservatives, chlorine, or vegetables, staying true to its natural roots. The broth was to be tailored for both food service and retail sectors. The client required a comprehensive infrastructure solution, including product development, production setup, factory design, brand creation, recipe development, intellectual property (IP) protection, and a strategic sales plan.
Solution
Ketam’s food development team created a selection of natural bone broths and stocks, all rigorously tested for approval. We developed a brand architecture that allowed for expansion across multiple product lines, including beef, pork, chicken, and fish, using the 'clean deck' concept to highlight the purity of the products. The brand was named Bia, the Irish word for food, to underscore its Irish roots. A strong brand identity was established, complemented by attractive pouch packaging with clear SKU differentiation to showcase the product range.
We also created a strategic sales presentation that was tested with key buyers in Ireland, the UK, and Asia using prototypes. The feedback was highly positive, setting the stage for a strong market entry. As the project moved forward, Ketam oversaw the planning of a new production facility in the south of Ireland. This involved factory design, BRC management, costing and scheduling for fixed and raw materials, sourcing the right architect and build partners, and handling grant applications and financing. We continue to manage all legislative requirements.
Ketam’s full-circle approach provided Bia with the complete infrastructure needed to bring its vision to life. We are currently working on the build of the new plant, ensuring all regulatory requirements are met. It's an exciting time for Bia as the company moves closer to transforming the bone broth market.




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